When you need a source of heated supply gas for pilot-operated regulators, Catco’s instrument gas heaters are the reliable, efficient solution for preventing and solving problems arising from freezing in pilot actuated regulators, instrument supply gas and related applications.
Catco offers two classes of instrument gas heaters, each with a variety of configurations, which also makes our products safe to use in Class 1 Division 1 or 2 Group D hazardous locations:
The table below shows options included with our most popular units, but Catco is always happy to configure a unit to your exact specifications. Just contact us and we will be glad to help.
| Product Number | Single Heat Exchange | Dual Heat Exchange | Stainless Steel High Pressure Regulator & Relief Valve | Brass High Pressure Regulator & Relief Valve | Steady Heat Controller | Thermostat |
|---|---|---|---|---|---|---|
| 26-1 | ● | ● | ● | ● | ● | ● |
| 26-2 | ● | ● | ● | ● | ● | ● |
| 26-3 | ● | ● | ● | ● | ● | ● |
| 26-4 | ● | ● | ● | ● | ● | ● |
| 26-5 | ● | ● | ● | ● | ● | ● |
All of our 5000 series come with optional thermocouples and shutoff valves.
Controlled heat in gas heating systems prevents overheating, protects sensitive instrumentation, and ensures long-term operational stability.
Cold weather doesn’t fail gas systems the same way. Environmental exposure, pressure drops from the Joule-Thomson effect, and reactive winterization each create different failure paths during winter operations.
A quiet night in the field turned into a frozen nightmare by morning. A single regulator froze solid, halting flow and production — a reminder that in the oil and gas world, freeze-ups don’t wait for tomorrow.
At CATCO, energy resilience is the mission. Our goal at PBIOS 2025 is to educate the industry on freeze protection and reliable heating solutions.